MCS Industries Limited

MONOLITHIC
BRICKS

MONOLITHIC

MCS manufactures a wide range of monolitic products , such as conventional, low cement, insulating , non-wetting to molten aluminium & other special castables and mortars for all industries. MCS also has speciality to customize products as per industry requirements with the support pf highly experienced application team.

Dense Castables

	Properites	MCSHEAT A	MCSHEAT A (S)	MCSHEAT A (N)	MCSHEAT K	MCSHEAT	MCSHEAT LBF	MCSHEAT 94	MCSHEAT 97	MCSHEAT S	MCSHEAT N
GENERAL PROPERTIES	TYPE	HIGH PURITY,DENSE	HIGH PURITY,DENSE	HIGH PURITY,DENSE	HIGH PURITY,DENSE	HIGH PURITY,DENSE	HIGH PURITY,DENSE	HIGH PURITY,DENSE	HIGH PURITY,DENSE	HIGH PURITY,DENSE	HIGH PURITY,DENSE
	INSTALLATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION	TROWELLING, VIBRATION
	BOND	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC
	PACKING	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS	25 Kg/ BIG BAGS
	STORAGE LIFE	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS
	MAX. SERVICE TEMP	1700°C	1650°C	1650°C	1600°C	1500°C	1750°C	1750°C	1800°C	1450°C	1400°C
	MAX. GRAIN SIZE	5 mm	5 mm	5 mm	5 mm	5 mm	5 mm	5 mm	5 mm	5 mm	5 mm
	WATER FOR MIX (%)	8 - 10	8.5 - 10.5	9.0 - 11	10.5 - 12.5	10.5 - 11.5	8.5 - 10	8.5 - 10	8.0 - 10	10 - 11	10 - 11.5
	DELIVERY STATE	POWDER	POWDER	POWDER	POWDER	POWDER	POWDER	POWDER	POWDER	POWDER	POWDER
CHEMICAL ANALYSIS (Wt%)	Al2O3	85 - 88	80 - 83	75 - 78	56 - 58	46 - 50	90 - 91	90 - 92	94 - 96	68 - 70	42 - 45
CHEMICAL ANALYSIS (Wt%)	Fe2O3	1.25 - 1.50	1.90 - 2.15	1.75 - 2.00	1.2 - 1.2	1.15 - 1.25	0.8 - 1.0	0.25 - 0.4	0.10 - 0.20	4.8 - 5.0	5 - 6
PHYSICAL PROPERTIES	BULK DENSITY (g/cc) AFTER DRYING AT 110°C/ 24 hrs	2.75	2.65	2.6	2.2	2.15	2.8	2.8	2.85	2.55	2.2
	CCS AFTER FIRING AT 110°C/ 24 hrs - Kg/cm2	600	650	500	380	350	400	550	600	350	300
	PARMANENT LINEAR CHANCE (%) - FIRING AT 1500°C/ 3 hrs	+/- 1.8	+/- 1.58	+/- 1.50	+/- 2.40	+/- 1.50	+/- 1.00	+/- 1.00	+/- 1.00	+/- 0.70 at 1400°C/ 3 hrs	+/- 0.80 at 1350°C/ 3 hrs

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.

Insulating Castables

	Properites	MCS INSUL 9	MCS INSUL 11	MCS INSUL 11 Li	MCS INSUL 13	MCS INSUL 13 Li
GENERAL PROPERTIES	Type	INSULATING CASTABLE	INSULATING CASTABLE	INSULATING CASTABLE	INSULATING CASTABLE	INSULATING CASTABLE
	INSTALLATION	VIBRATION	VIBRATION	VIBRATION	VIBRATION	VIBRATION
	BOND	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC
	PACKING	40 Kg BAGS	40 Kg BAGS	40 Kg BAGS	40 Kg BAGS	40 Kg BAGS
	STORAGE LIFE	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS	9 MONTHS
	MAX. SERVICE TEMP	1200°C	1300°C	1350°C	1350°C	1400°C
	MAX. GRAIN SIZE	6 mm	6 mm	6 mm	6 mm	6 mm
	WATER FOR MIX (%)	35 - 45	30 - 35	30 - 35	25 - 30	25 - 30
	DELIVERY STATE	POWDER	POWDER	POWDER	POWDER	POWDER
	Fe2O3	6	3.5	1.7	3.5	1.7
PHYSICAL PROPERTIES	BULK DENSITY ( g/cc) AFTER DRYING AT 110°C/ 24 hrs	1	1.3	1.3	1.5	1.6
	CCS AFTER FIRING AT 110°C/ 24 hrs - Kg/cm2	18	30	40	35	80
	THERMAL CONDUCTIVITY AT 500°C - WATER CALORIMETRIC METHOD	0.270 kcal/m/hr/°C	0.325 kcal/m/hr/°C	0.350 kcal/m/hr/°C	0.335 kcal/m/hr/°C	0.450 kcal/m/hr/°C

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.

Low Cement Castables

	Properites	MCS LCC 45	MCS LCC 60	MCS LCC 70	MCS LCC 80	MCS LCC 90
GENERAL PROPERTIES	Type	LOW CEMENT- CASTABLE	LOW CEMENT- CASTABLE	LOW CEMENT- CASTABLE	LOW CEMENT- CASTABLE	LOW CEMENT- CASTABLE
	INSTALLATION	VIBRATION	VIBRATION	VIBRATION	VIBRATION	VIBRATION
	BOND	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC	HYDRAULIC
	PACKING	25 Kg BAGS	25 Kg BAGS	25 Kg BAGS	25 Kg BAGS	25 Kg BAGS
	STORAGE LIFE	6 MONTHS	6 MONTHS	6 MONTHS	6 MONTHS	6 MONTHS
	MAX. SERVICE TEMP	1550°C	1600°C	1650°C	1700°C	1700°C
	MAX. GRAIN SIZE	6 mm	6 mm	6 mm	6 mm	6 mm
	WATER FOR MIX (%)	5 - 6	5 - 6	4 - 6	4 - 6	4 - 5
	DELIVERY STATE	POWDER	POWDER	POWDER	POWDER	POWDER
	Al2O3	45	60	70	80	90
	CaO	1.8	2	2.25	2.5	2.1
	Fe2O3	1	1.5	2	2	1.25
PHYSICAL PROPERTIES	BULK DENSITY ( g/cc) AFTER DRYING AT 110°C/ 24 hrs	2.3	2.5	2.65	2.85	3
	CCS AFTER FIRING AT 110°C/ 24 hrs - Kg/cm2	650	700	650	750	900
	CCS AFTER FIRING AT 1100°C/ 3 hrs - Kg/cm2	850	800	850	950	1100
	CCS AFTER FIRING AT 1500°C/ 3 hrs - Kg/cm2	1000	1000	900	1150 - AT 1550°C/ 3 hrs - Kg/cm2	1200 - AT 1550°C/ 3 hrs - Kg/cm2
	PARMANENT LINEAR CHANCE (%) - FIRING AT 1100°C/ 3 hrs	-0.2	+/- 0.20	+/- 0.20	+/- 0.40	+/- 0.20
	PARMANENT LINEAR CHANCE (%) - FIRING AT 1500°C/ 3 hrs	-1.5	+/- 1.00	+/- 1.00	+/- 1.00	+1.4

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.

NonWetting Castables Aluminium

	Properites	MCS FLOW 80 Al	MCS LCC 80 Al
GENERAL PROPERTIES	Type	LOW CEMENT- CASTABLE	LOW CEMENT- CASTABLE
	INSTALLATION	VIBRATION	VIBRATION
	BOND	HYDRAULIC	HYDRAULIC
	PACKING	25 Kg BAGS	25 Kg BAGS
	STORAGE LIFE	6 MONTHS	6 MONTHS
	MAX. SERVICE TEMP	1550°C	1600°C
	MAX. GRAIN SIZE	6 mm	6 mm
	WATER FOR MIX (%)	5 - 6	5 - 6
	DELIVERY STATE	POWDER	POWDER
CHEMICAL ANALYSIS (Wt%)	Al2O3	45	60
	CaO	1.8	2
	Fe2O3	1	1.5

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.

Mortar

	Properites	MCSMORTAR 50 CER	MCS IFC COAT	MCSMORTAR 50 CER
GENERAL PROPERTIES	Type	MORTAR	MORTAR	MORTAR
	INSTALLATION	TROWELING	TROWELING	TROWELING
	BOND	HYDRAULIC	HYDRAULIC	HYDRAULIC
	PACKING	25 Kg/50 Kg	25 Kg/50 Kg	25 Kg/50 Kg
	STORAGE LIFE	12 MONTHS	12 MONTHS	12 MONTHS
	MAX. SERVICE TEMP	1550°C	1650°C	1700°C
	MAX. GRAIN SIZE	0.5 mm	0.5 mm	1 mm
	WATER FOR MIX (%)	20 - 30	14 - 20	20 - 30
	DELIVERY STATE	POWDER	POWDER	POWDER
CHEMICAL ANALYSIS (Wt%)	Al2O3	50	85	90
	Cr2O3	0	0	2.5
	Fe2O3	4.5	1.5	0.5

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.

Bricks

MCS manufactures a wide range of fireclay, high alumina & insulating bricks for all segment of industries.
MCS also has specialist to customize products as per industry requirements.

DENSE BRICKS

	Properites	TEST METHOD	MCS 30	MCS 35	MCS 40	MCS 45	MCS 50	MCS 55	MCS 60	MCS 65	MCS 70	MCS 75	MCS 80
GENERAL PROPERTIES	TYPE		30% ALUMINA BRICK	35% ALUMINA BRICK	40% ALUMINA BRICK	45% ALUMINA BRICK	50% ALUMINA BRICK	55% ALUMINA BRICK	60% ALUMINA BRICK	65% ALUMINA BRICK	70% ALUMINA BRICK	75% ALUMINA BRICK	80% ALUMINA BRICK
	NATURE OF BOND		CERAMIC	CERAMIC	CERAMIC	CERAMIC	CERAMIC	CERAMIC	CERAMIC	CERAMIC	CERAMIC	CERAMIC	CERAMIC
	SHAPING		DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED
	MAXIMUM SERVICE TEMPERATURE		1350°C	1350°C	1400°C	1400°C	1400°C	1420°C	1450°C	1470°C	1470°C	1500°C	1550°C
	REVERSIBLE THERMAL EXPANSION		0.50% AT 1000°C	0.50% AT 1000°C	0.55% AT 1000°C	0.55% AT 1000°C	0.55% AT 1000°C	0.60% AT 1000°C	0.60% AT 1000°C	0.60% AT 1000°C	0.65% AT 1000°C	0.65% AT 1000°C	0.75% AT 1000°C
CHEMICAL ANALYSIS (Wt%)	Al₂O₃	IS 12107 Part - 3	30 - 34	30 - 36	37 - 41	42 - 45	47 - 51	52 - 56	57 - 60	62 - 65	66 - 70	72 - 75	77 - 80
CHEMICAL ANALYSIS (Wt%)	Fe₂O₃	IS 12107 Part - 6	2.0 - 3.0	2.0 - 3.0	2.0 - 3.0	2.5 - 3.5	2.5 - 3.5	2.8 - 3.8	3.2 - 4.2	3.3 - 3.8	3.4 - 4.0	3.2 - 4.0	1.4 - 1.8
PHYSICAL PROPERTIES	BULK DENSITY (g/cc)	IS 1528 Part - 12	2.05 - 2.2	2.1 - 2.2	2.15 - 2.25	2.22 - 2.32	2.32 - 2.42	2.4 - 2.52	2.5 - 2.6	2.55 - 2.58	2.6 - 2.72	2.6 - 2.75	2.75 - 2.85
	APPARENT POROSITY(%)	IS 1528 Part - 8	18 - 23	17 - 22	17 - 22	17 - 22	18 - 22	17 - 22	17 - 22	19 - 21	17 - 22	18 - 23	16 - 19
	COLD CRUSHING STRENGTH(Kg/cm2)	IS 1528 Part - 4	280 - 450	300 - 450	300 - 500	350 - 550	400 - 600	400 - 600	500 - 750	550 - 600	600 - 850	600 - 900	750 - 950
THERMAL PROPERTIES	REFRACTORINESS ORTON / °C	IS 1528 Part - 1	(+28) /(+ 1646)	(+28) /(+ 1646)	(+29) /(+ 1659)	(+30) /(+ 1665)	(+31) /(+ 1683)	(+33) /(+ 1743)	(+35) /(+ 1785)	(+35) /(+ 1785)	(+36) /(+ 1804)	(+36) /(+ 1804)	(+37) / (+1820)
	RUL(Ta)°C	IS 1528 Part - 2	1300 - 1350	1310 - 1350	1340 - 1400	1350 - 1400	1380 - 1430	1380 - 1420	1400 - 1450	1450 - 1470	1430 - 1470	1450 - 1500	1500 - 1540
	PLC(%) AT 1350° /3 hrs	IS 1528 Part - 6	(-1.0) to (+0.3)	(-1.0) to (+0.3)	(-0.8) to (+0.3)	(-1.0) to (+0.3)	(-1.0) to (+0.3)	(-0.3) to (+1.5)	(+0.2) to (+2.0)	(+0.2) to (+2.0)	(+0.5) to (-2.5)	(-0.2) to (+3.0)	(-0.2) to (+1.0)

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.

SPECIAL DENSE BRICKS

	Properites	TEST METHOD	MCS 40D	MCS 42D	MCS 45D	MCS 62D
GENERAL PROPERTIES	Type		40% ALUMINA BRICK	42% ALUMINA BRICK	45% LUMINA BRICK	62% ALUMINA BRICK
	Nature Of Bond		CERAMIC	CERAMIC	CERAMIC	CERAMIC
	SHAPING		DRY PRESSED	DRY PRESSED	DRY PRESSED	DRY PRESSED
	MAXIMUM SERVICE TEMPERATURE		1400°C	1460°C	1480°C	1550°C
	REVERSIBLE THERMAL EXPANSION		0.55% AT 1000°C	0.55% AT 1000°C	0.55% AT 1000°C	0.60% AT 1000°C
CHEMICAL ANALYSIS (Wt%)	Al₂O₃	IS 12107 Part - 3	38 - 42	41.5 - 45.5	44 - 46	61 - 64
CHEMICAL ANALYSIS (Wt%)	Fe₂O₃	IS 12107 Part - 6	1.6 - 2.2	1.2 - 1.6	1.2 - 1.6	1.0 - 1.6
PHYSICAL PROPERTIES	BULK DENSITY ( g/cc)	IS 1528 Part - 12	2.20 - 2.30	2.27 - 2.37	2.28 - 2.38	2.42 - 2.52
	APPARENT POROSITY(%)	IS 1528 Part - 8	14 - 19	14 - 18	14 - 18	14 - 17
	COLD CRUSHING STRENGTH(Kg/cm2)	IS 1528 Part - 4	450 - 650	550 - 750	500 - 700	580 - 800
THERMAL PROPERTIES	REFRACTORINESS ORTON / °C	IS 1528 Part - 1	(+30) /(+ 1665)	(+33) /(+ 1743)	33 / 1743	(+36) /(+ 1804)
	RUL(Ta)°C	IS 1528 Part - 2	1360 - 1400	1440 - 1480	1450 - 1490	1480 - 1520
	PLC(%) AT 1350° /3 hrs	IS 1528 Part - 6	(-0.8) to (+0.3)	(-0.5) to (+0.3)	(-1.0) to (+1.0)	(-0.5) to (+0.3)

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.

INSULATING BRICKS

	Properites		TEST METHOD	MCS HFK 135	MCS HFK 140	MCS HFK 160
GENERAL PROPERTIES	Type			INSULATION BRICKS	INSULATION BRICKS	INSULATION BRICKS
	Nature Of Bond			CERAMIC	CERAMIC	CERAMIC
	SHAPING			PLASTICALLY MOULDED	PLASTICALLY MOULDED	PLASTICALLY MOULDED
	MAXIMUM SERVICE TEMPERATURE			1300°C	1380°C	1500°C
	REHEAT CHANGE(%)			(-0.3) at 1300°C IN 4 HRS	(-0.26) at 1450°C IN 5 HRS	(-0.3) at 1550°C IN 8 HRS
CHEMICAL ANALYSIS (Wt%)	Al₂O₃		IS 12107 Part - 3	35 - 37	38 - 40	58 - 60
CHEMICAL ANALYSIS (Wt%)	Fe₂O₃		IS 12107 Part - 6	1.30 - 1.50	1.10 - 1.30	0.90 - 1.0
PHYSICAL PROPERTIES	BULK DENSITY ( g/cc)		ASTM C - 134	0.95 - 1.10	1.10 - 1.20	1.20 - 1.30
	APPARENT POROSITY(%)		IS 1528 Part - 8	58 - 60	55 - 68	55 - 68
	COLD CRUSHING STRENGTH(Kg/cm2)		ASTM C - 133	25 - 30	50 - 55	60 - 65
THERMAL PROPERTIES	THERMAL CONDUCTIVITY (W/mK)	At 600°C	WATER CALORIMETRIC METHOD	0.35
		At 800°C			0.35
		At 1000°C				0.46

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.

POROSINT BRICKS

	Properites		TEST METHOD	MCS JM 23	MCS JM 26	MCS JM 28
GENERAL PROPERTIES	Type			HOT FACE HIGH STRENGTH POROSINT INSULATION BRICKS	HOT FACE HIGH STRENGTH POROSINT INSULATION BRICKS	HOT FACE HIGH STRENGTH POROSINT INSULATION BRICKS
	Nature Of Bond			CERAMIC	CERAMIC	CERAMIC
	SHAPING			PLASTICALLY MOULDED	PLASTICALLY MOULDED	PLASTICALLY MOULDED
	MAXIMUM SERVICE TEMPERATURE			1300°C	1450°C	1500°C
	REHEAT CHANGE(%)			(-0.25) AT 1350°C IN 8 HRS	(-0.3) At 1450°C IN 8 HRS	(-0.15) AT 1500°C IN 8 HRS
CHEMICAL ANALYSIS (Wt%)	Al₂O₃		IS 12107 Part - 3	35 - 40	55 - 60	65 - 70
CHEMICAL ANALYSIS (Wt%)	Fe₂O₃		IS 12107 Part - 6	0.65 - 0.75	0.80 - 0.90	0.70 - 0.80
PHYSICAL PROPERTIES	BULK DENSITY ( g/cc)		ASTM C - 134	0.60 - 0.70	0.80 - 0.90	0.9 - 1.0
	APPARENT POROSITY(%)		IS 1528 Part - 8	60 - 65	60 - 65	55 - 60
	COLD CRUSHING STRENGTH(Kg/cm2)		ASTM C - 133	10 - 15	20 - 25	30 - 35
THERMAL PROPERTIES	THERMAL CONDUCTIVITY (W/mK)	At 800°C	WATER CALORIMETRIC METHOD	0.43
THERMAL PROPERTIES	THERMAL CONDUCTIVITY (W/mK)	At 1000°C	WATER CALORIMETRIC METHOD		0.45	0.55

MCS does not guarantee the accuracy & fitness of purpose or updates of any information disclosed above. Specifications of the products may change based on the availibility of domestic raw materials and geographical area to be supplied.
Data shown above are based on average results of production samples and are subject to normal variations during individual testing.